I was asked to renovate a Quarry tiled floor in the Kitchen of an older property in the South London suburb of Worcester Park . I was informed the Quarry tiled floor was in fact 130 years old Quarry floor and had not been professionally cleaned for 45 years.
I went over to the property to survey the tiles and could see the tile and grouting had experienced a lot of staining over the years. The floor had layers of old sealer, which I suspect was a wax-based product, as well as paint, adhesives and cement. All of which would need to be removed
I worked out a quote that would involve stripping the floor, deep cleaning the tiles and then re-sealing with a modern sealer. The client was happy with my quote, and so we scheduled a date for the work to start.
Deep Cleaning and Restoring a Quarry and Quarry Tiled Floor
To strip the floor of old sealers etc. I applied a strong dilution of Tile Doctor Remove and Go and left it to soak into the Quarry tiles for a good ten to fifteen minutes. The solution was then worked in with a Carbide Brush fitted to a weighted rotary floor buffer. The resultant slurry was rinsed away and then extracted with a wet vacuum. The floor was then inspected and repeated with stubborn areas spot treated with hand tools until I was happy all the old sealer was gone.
The grout lines also need attention so these were scrubbing by hand using Tile Doctor Pro-Clean and a wire brush. I find this is the best way to clean grout as pads can struggle to reach into the recesses of the grout. Some of the grout was badly stained however so short of replacing it the best I could do was to get it as clean as possible. Once done I rinsed the floor with water again and extracted the soiling with a wet vacuum as before.
Last step in the cleaning process was to treat the floor to an acid rinse using a medium dilution of Tile Doctor Grout-Clean-up. This is an acidic product that will dissolve old grout smears, efflorescence and other mineral deposits left of the tiles, it also neutralises the pH level of the floor following the use of Remove and Go which is a strong alkaline. The product is brushed into the tiles and then removed as before with more water and a wet vacuum.
After a final rinse the floor was dried as much as possible using the wet vacuum and left to dry off overnight.
Sealing a Quarry Tiled Barn Conversion Floor
Returning the next I started by taking several readings with a damp meter. It’s not a good idea to apply a sealer to a damp floor as the results can be inconsistent so I always like to check. The readings were within tolerance so I was able to apply the first of what would be six coats of Tile Doctor’s Seal and Go Extra which I felt was the best choice for sealing this floor. The floor looked patchy for a while and I was slightly concerned however the sealer eventually filled the tiles up and was left with a nice finish.
I chose Seal and Go Extra because it’s a fully breathable sealer that adds a nice subtle sheen to the tiles which matches the customers’ expectations. It was important to choose a breathable sealer as these old floors don’t have the benefit of a damp proof membrane and any moisture under the floor will be able to rise through the tile and evaporate at the surface un-hindered.
Once completed, the floor looked fantastic, not only was the Quarry Tile and Grout looking so much cleaner the sealer had enhanced the orange colour in the Quarry tiles. Needless to say, my customer was very happy with the result.
For aftercare I recommended Tile Doctor Neutral Tile Cleaner which is designed for the safe and effective cleaning of sealed floors without impacting the sealer.
Source: Quarry Floor Tiles Cleaned and Sealed in Worcester Park South London